REAL ESTATE

Timberland to expand in China

BY CSA STAFF

Stratham, N.H. — A Tuesday report by the Wall Street Journal said that outdoor gear retailer Timberland will expand its presence in mainland China from 110 stores currently to double that number.

According to the company’s president and CEO, Jeffrey Swartz, who was interviewed by WSJ, the retailer sees the potential to more than double its doors in the next three years.

Swartz said one way his company can connect with Chinese consumers is by highlighting its environmental credentials.

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Spotlight on 
Protective Coating

BY CSA STAFF

Maintenance issues have leapt to the forefront as retail expansion has slowed and retailers have turned their collective focus to maximizing the existing portfolios of stores.


Chain Store Age talked with Kenneth Trimber, president of Pittsburgh-based surface preparation and coatings consultant KTA-Tator Inc., about protective coatings and other measures that have become key to maintaining problem-free retail environments.


In an era of aggressive cost cutting, have you seen a change in the industry with regard to proper structural protections? 


I haven’t seen cost-cutting measures in areas that affect the integrity of the buildings or the safety of patrons and employees. If those responsible for maintenance are aware of the issues, they are being addressed. 


In the field of protective coatings, though, maintenance painting does not seem to be designed and implemented proactively with problem avoidance in mind, but I don’t associate this with cost-cutting measures. Instead, coatings only seem to be given attention when problems are noticeable, such as peeling and blistering, serious corrosion or excessive fading of vibrant colors. But these problems can be avoided, and maintenance costs reduced, by consciously deciding what should be painted based on need rather than age and designing the cleaning and painting requirements based on store-specific conditions.


What are the key elements in a retail project that must be protected, and why?


Coatings are applied to CMU (concrete masonry unit) to control water intrusion, which could lead to wetting of the insulation and a reduction in R-value, as well as to prevent moisture permeation to the interior wall surfaces. Under the right circumstances, the water intrusion can create an environment conducive to the formation of mold. Coatings are applied to steel, galvanized metal and aluminum to prevent corrosion of the base metal and the welds. 


Specific elements that are protected include walls, structural steel, canopies, awnings, sign structures, light poles, doors and miscellaneous items such as bollards and cart corrals.


At what phase of a retail project do you generally become involved? 


We are frequently contacted to determine the cause of peeling, blistering and premature corrosion. Our coatings experts examine the structure and collect coating samples. The samples are analyzed in our forensic laboratory at molecular levels to determine the cause(s) of the failure. Repair recommendations are also provided. 


We are also engaged to provide coating condition surveys of all stores in a retailer’s system in order to establish cost-effective maintenance painting programs. The surveys inventory all of the painted items and components in each store, the surface areas of each, the type of coating used and the condition of the coatings. The surveys are conducted using specially prepared rating scales and photographic standards. The data is entered into our proprietary maintenance painting management system, which predicts the optimum point in the future that the coating should be touched up, overcoated, or removed and replaced, and prioritizes the painting between entire stores, typically over a five-year period. Scopes of work are prepared for the painting of each store, together with cost estimates for conducting the recommended work. Specifications are also prepared for cleaning and painting, including recommendations for the coating materials to be applied. 


How has the sustainability movement impacted what you do?


Continued modifications to coatings systems to make them VOC-compliant have raised questions regarding their long-term durability. This has led to more accelerated performance testing in the laboratory. Concerns over wet insulation and reduced R-values have lead to the extensive moisture testing during inspection projects.


What specific products or processes make KTA unique?


The KTA CAPP System, our proprietary maintenance 
painting management system, is unique. All of our services are also governed by a corporate quality management system with detailed operating procedures at every level, and we provide a broad range of consulting, testing and inspection services in our protective coatings and welding specialties. We also have an environmental safety and health group consisting of certified industrial hygienists, certified safety professionals and technicians to address environmental protection, mold and worker safety compliance. 


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Where’s the Savings? 


BY CSA STAFF

There wasn’t anything particularly complicated behind Wendy’s franchisee Raul Dominguez’s decision to implement an energy management system in his Miami chain of six quick-service burger restaurants. He simply wanted to reduce utility expenses.


“Our costs were skyrocketing because of high fuel costs,” said Dominguez, whose Florida territory also includes another six Wendy’s units in Orlando. “I wanted to save money on electric bills, plain and simple.”


In 2007, Dominguez retained Arlington, Va.-based GridPoint to identify the restaurant’s biggest energy draws and install an energy management system to tighten the controls and halt over-consumption. The project launched with a pilot site in Miami. But the savings didn’t stop there. Although the original battle plan was to see how the pilot store performed for an extended period of time, the initial proof-of-concept went so well that Dominguez installed the GridPoint system in his remaining five Miami-market Wendy’s units in early 2008.


The GridPoint system is actually an energy management and submeter system. It controls HVAC, lighting and refrigeration, monitors the total energy load in the units and essentially acts as the central nervous system for the store. A typical location, whether restaurant or retail store, has a meter that measures electricity and gas usage but is incapable of identifying the biggest energy hogs. In the GridPoint EMS, a submeter augments the traditional meter and allows detailed visibility of energy eaters, whether HVAC, lighting or even broilers.


“The submeter will tell us on a granular level how much energy is being used,” explained Michael Donohue, executive VP sales for GridPoint. “And we don’t restrict our visibility to the HVAC system, as we also likely want to monitor lighting usage, which can be interior lighting, exterior lighting, office and backroom lighting and signage.”


The other hardware component to the system is a control that removes energy command from employees to the owner or central decision-maker. The control in the Wendy’s units allows Dominguez to decide what the restaurants’ set points are for temperature and lighting and maintain those set points without employee interference.


The accompanying EMS software enables proper analyses for energy usage. The EMS installation in Dominguez’s six Miami restaurants revealed the biggest energy users as, not surprisingly, the HVAC and refrigeration systems.


“And that is where we have seen the biggest savings,” Dominguez said. Since the 2008 rollout, energy costs have been reduced between 10% and 15% — from a monthly cost of about $5,000 per month per site to less than $4,500 per month per site.


An added advantage of the system has been a reduction in food spoilage. As part of the GridPoint system, Dominguez receives an e-mail if a refrigerator is not operating at the correct temperature, promoting quick reaction and enhanced food safety.


Looking ahead, Dominguez said he plans to roll out the GridPoint system to his six Orlando Wendy’s units, and he is implementing additional energy-saving strategies. 


“Over the past year, we have replaced every fluorescent light bulb in every restaurant with incandescent,” Dominguez said. “And we are looking at on-demand water heaters to further save energy and cut costs.”


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